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Technical Paper

Research on the Best Driving Speed of the Deceleration Bump

2020-04-14
2020-01-1088
The ride performance and stability of the vehicle will decrease while the vehicle passing a deceleration bump with relatively high speed. If the speed is too low, the road efficiency and ride comfort will be affected. It is essential to identify the proper speed taking into account all the factors. In this paper, the dynamic model of the vehicle passing through the deceleration bump is established. Three kinds of indicators vibration weighted acceleration RMS, maximum vertical vibration acceleration and wheel load impact coefficient, are used to comprehensively evaluate the ride comfort and safety. The highway model, vehicle model, and common trapezoidal cross-sections bump models are set up in Carsim. Parameters such as vertical acceleration and tire force at different vehicle speeds are obtained. Then use the spline interpolation method to fit the data, and comprehensively consider the three indicators to get the best speed.
Technical Paper

A Study on Safety Intelligent Driving System for Heavy Truck Downhill in Mountainous Area

2018-10-05
2018-01-1887
Mountainous area makes up more than half of the whole land area of China, the road of which is full of ups and downs. Heavy commercial vehicles as the main means of transport in mountainous areas, braking torque recession, even brake failure, often happens because of the overheating in long downhill journey, which seriously threatens the safety of the driving. Therefore, this paper presents an intelligent assistance system based on Geographic Information System and vehicle dynamics. The main brake duration and heat generation can be effectively reduced through adjusting the speed at the slope top, applying the engine auxiliary brake in the initial stage and choosing braking strategy appropriately, in order to prolong the downhill driving distance and improve the safety during continuous braking. This paper characterizes and analyses the road gradients and their effects on braking heat generation.
Technical Paper

Effect of Circumferential Magnetic Field on Braking Performance of a Direct Vane Magnetorheological Fluid Retarder

2019-04-02
2019-01-0342
The hydraulic retarder used in commercial vehicles can provide hydraulic damping to generate braking torque, reducing the pressure of the braking system on the slope section and increasing the safety. In this paper, the magnetorheological fluid with fast magnetic field reflection characteristics is used to increase the response speed of the hydraulic retarder, which can effectively reduce the response time of the hydraulic retarder. In this paper, the influence of the change of circumferential magnetic field on the braking torque of the magnetorheological fluid retarder is studied.
Technical Paper

A Non-Contact Overload Identification Method Based on Vehicle Dynamics

2019-04-02
2019-01-0490
The vehicle overload seriously jeopardizes traffic safety and affects traffic efficiency. At present, the static weighing station and weigh-in-motion station are both relatively fixed, so the detection efficiency is not high and the traffic efficiency is affected; the on-board dynamic weighing equipment is difficult to be popularized because of the problem of being deliberately damaged or not accepted by the purchaser. This paper proposes an efficient, accurate, non-contact vehicle overload identification method which can keep the road unimpeded. The method can detect the vehicle overload by the relative distance (as the characteristic distance) between the dynamic vehicle's marking line and the road surface. First, the dynamics model of the vehicle suspension is set up. Then, the dynamic characteristic distance of the traffic vehicle is detected from the image acquired by the calibrated camera based on computer vision and image recognition technology.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
Technical Paper

Cold-end Temperature Control Method for the Engine Exhaust Heat Thermoelectric Module

2014-09-30
2014-01-2343
To make full use of engine exhaust heat and further improve the utilization of the energy efficiency of the heavy truck, thermoelectric module is used to contribute to thermoelectric power generation. The hot-end temperature of the module varies with the engine operating condition because it is connected with the exhaust pipe. The cold-end of the thermoelectric module is mainly cooled by engine cooling system. Increasing the temperature difference between the hot-end and cold-end of the thermoelectric module is a good way to improve the thermoelectric conversion efficiency. For the poor controllability of the hot-end temperature of the thermoelectric module, this study puts forward by lowering the cold-end temperature of the thermoelectric module so as to ensure the improvement of the thermoelectric conversion efficiency. The cooling circle for the cold-end of the thermoelectric module which is independent of the engine cooling system is built.
Technical Paper

Analysis of Hydraulic Retarder Air-Friction Characteristics

2014-09-28
2014-01-2504
The retarder is an important auxiliary braking device of heavy vehicles. However, the stirring air in the working wheels of the idle retarder would cause the transmission loss when the vehicle is traveling in non-braking state [1]. For certain driving conditions, the air-friction characteristics in the working wheels of the idle retarder are analyzed first. Then the relationship between the air density and the torque produced by stirring air is studied. The thermal characteristics of the retarder in the idle condition are also concerned according to the energy flow and heat transfer. Meanwhile, the increased transmission loss caused by the rising temperature of the stirring air and its inference on the transmission stability are also studied. Finally, the optimal range of air vacuum degrees in the working wheel of the idle retarder is determined and the evaluations for the air-friction and the heat transfer characteristics are given for the vacuum degrees.
Technical Paper

Structural Design and Simulation Analysis of an Intelligent Speed Bump

2021-04-06
2021-01-0324
As a traffic deceleration device, speed bumps are widely used to reduce the speed of vehicles and have a good effect. However, in special occasions such as hospital entrance, the bumps caused by ordinary speed bumps are likely to aggravate the pain of patients. In view of this situation, an intelligent speed bump is designed in this paper, which can adjust the height of the speed bump according to the speed of the passing vehicles. When a low-speed vehicle passes by, the elastic link slider module works, so that the upper surface of the speed bump can be elastically lowered to improve the ride comfort of low-speed vehicles. When a high-speed vehicle passes by, the centrifugal locking module will lock the elastic link slider module, and the upper surface of the speed bump will be locked, which plays a role in speed limit. In this paper, SolidWorks and ADAMS/car are used to analyze the process of vehicle passing through the intelligent speed bump.
Technical Paper

Low Pumping Loss Hydraulic Retarder with Helium Circulation System

2015-09-29
2015-01-2801
The hydraulic retarder, an important auxiliary brake, has been widely used in heavy vehicles. Under the non-braking working condition, the air resistance torque in the working chamber, which is formed by the rotor of hydraulic retarder's stirring the air, causes pumping loss. This research designs a new type of hydraulic retarder, whose helium is charged into working chamber through closed loop gas system under non-braking working condition, can reduce the parasitic power loss of transmission system. First, under non-braking working condition, the resistance characteristics are analyzed on the base of hydraulic retarder pumping model; then, considering some parameters, such as the volume of chambers and the initial gas pressure, the working chamber gas charge model is established, and the transient gas charge characteristics are also analyzed under non-braking working condition.
Technical Paper

The Experimental Study and Performance Analysis of Air-Friction Reduction System for Hydraulic Retarder

2015-04-14
2015-01-1127
The hydraulic retarder is an important auxiliary braking device for the heavy vehicle, which has some characteristics, such as the big brake torque and long duration braking, when the vehicle is traveling in braking state. However, the transmission power loss will be produced when the vehicle is traveling in non-braking state. This transmission power loss is called Air-friction. Firstly, the air flow distribution characteristics of retarder cavity are studied by computational fluid mechanics, and the Air-friction characteristic in different conditions is analyzed. Then, according to the Air-friction characteristics for the condition of different filling density, a set of vacuum air loss reduction system is designed. Meanwhile, the test bench for retarder Air-friction is set up, the test data of the revolution speed, pressure in cavity and air loss resistance is obtained according to the test bench for hydraulic retarder.
Technical Paper

Relationship between Braking Force and Pedal Force of a Pedal Controlled Parallelized Energy-Recuperation Retarder System

2014-04-01
2014-01-1783
Focusing the vehicle riding safety and global environmental problems, plenty of solutions on vehicle braking systems appeals during the recent period. Criteria and standards set up for commercial vehicles which should have equipped assisted braking systems were established by amounts of governments. Since eddy current retarders plays an important role in the area of assisted braking system, this article presents an energy-recuperation retarder, which is parallel connected with the driveline through a planet gear system. This paper offers a particular Energy-Recuperation Eddy Current Retarder (ERECR) system with a pedal control system and its characteristics is presented, either. Initially, the constitution of the energy-recuperation eddy current retarder system is established whereas the working principle of the energy-recuperation eddy current retarder is presented by modeling the system and simulation.
Technical Paper

Research on Vehicle Lane Change Based on Vehicle Speed Planning

2021-04-06
2021-01-0162
Lane changing manoeuvers is an essential rudiment in vehicle driving and has a significant impact on the characteristics of traffic flow. In the case of traditional cars, the driver operates the vehicle to complete the lane change whilst for autonomous vehicles, completing the lane change requires planning the lane change trajectory and controlling the vehicle speed during the lane change. Unreasonable lane change trajectory and vehicle speed may cause the vehicle to lose stability, threaten driving safety, increase energy consumption and waste energy. This paper considers the safety and economy of the lane changing process, and proposes a new lane changing method for vehicles.
Technical Paper

A Study on Heat Dissipation of Electric Vehicle Motor Based on Heat-Pipe Heat Transfer Analysis

2021-04-06
2021-01-0208
With the increasingly serious problems of environmental pollution and energy shortage, electric vehicles have a promising future. As a core component of electric vehicles, the drive motor is developing towards high power density of which remains temperature rise problems, which affects the performance, efficiency and service life of the drive motor. Liquid cooling has high energy consumption and poor reliability. The heat-pipe has excellent heat conduction and temperature uniformity capabilities. Therefore, this paper proposes a heat pipe-based drive motor heat dissipation system to make the heat-pipe act on the inside of the motor to reach a specified range of driving conditions. The drive motor can better dissipate heat through the heat-pipe. Firstly, analysis of the internal heat generation mechanism of the motor, heat transfer characteristics of the heat-pipe and the heat-pipe layout plan was established.
Technical Paper

Overload Identification System Based on Vibration State of Two-Axle Vehicle

2021-04-06
2021-01-0172
The non-contact overload recognition method refers to the method of detecting the vibration state of the vehicle through visual recognition without touching the vehicle, and then calculating the vehicle load in combination with the vehicle dynamics model to determine whether the passing vehicle is overloaded. Due to the convenience of detection, low cost of infrastructure and informatization, this method has great advantages in the field of overload identification. However, the model used in this recognition method is the single mass vibration model at present, which will have a large error due to the interaction between the front and rear suspension, and the position of the center of mass needs to be acquired in the recognition process, which is difficult in the actual identification process. In this paper, a vehicle vibration model containing two modes of vibration is proposed, and uses Sobol algorithm to analyze the parameter sensitivity of the model.
Technical Paper

Speed Planning System for Commercial Vehicles in Mountainous Areas

2021-04-06
2021-01-0126
There are a large number of curves and slopes in the mountainous areas. Unreasonable acceleration and deceleration in these areas will increase the burden of the brake system and the fuel consumption of the vehicle. The main purpose of this paper is to introduce a speed planning and promotion system for commercial vehicles in mountainous areas. The wind, slope, curve, engine brake, and rolling resistances are analyzed to establish the thermal model of the brake system. Based on the thermal model, the safe speed of the brake system is acquired. The maximum safe speed on the turning section is generated by the vehicle dynamic model. And the economic speed is calculated according to the fuel consumption model. The planning speed is provided based on these models. This system can guide the driver to handle the vehicle speed more reasonably.
Technical Paper

Research on Heat Management Performance of Heat Pipe-Fin Based on Optimal Design

2021-04-06
2021-01-0752
As one of the core components of electric vehicle, the performance of power battery is largely determined by thermal management system. Air cooling is difficult to meet the heat dissipation requirements of high-power power batteries. Liquid cooling arrangement is complex and requires high sealing performance. Phase change materials will increase the mass of battery packs. Heat pipes have good heat conduction, temperature equalization performance and light weight, and it is an ideal cooling and heat dissipation technology with efficient cooling fins. In this paper, a thermal management system of power battery based on heat pipe and fin is proposed. The maximum temperature and wall temperature difference of power battery are reduced by heat pipe and fin heat dissipation. The influence of different fin spacing and heights on the thermal management system is studied, and then the fin spacing and height are optimized.
Technical Paper

Energy Consumption Optimization for the Electric Vehicle Air Conditioning Using the Condensate Water

2019-04-02
2019-01-0148
In summer, the relatively low temperature water condenses in the evaporator when the vehicle air-conditioning (AC) is running. At present, the vehicle AC condensate water without well utilization is directly wasted. The condenser’s thermal transfer performance has a great influence on the AC performance, and to increase the convective heat transfer coefficient (CHTC) is the key to its design. In this paper, a method of using atomized condensate water (CW) to enhance the condenser’s thermal transfer performance is proposed, which can make the most of the CW's cold energy. It achieves the reuse of CW and increases the condenser’s CHTC. First, the CW flow calculation model in the evaporator and the calculation model of the condenser enhanced thermal transfer using atomized CW are both set up. The influence of the evaporation degree of atomized CW particles in the air on the enhancement effect is comprehensively considered.
Technical Paper

Research on Parallel Regenerative Braking Control of the Electric Commercial Vehicle Based on Fuzzy Logic

2021-04-06
2021-01-0119
Regenerative braking is an effective technology to extend the driving range of electrified vehicles by recovering kinetic energy from braking. This paper focuses on the design of the regenerative braking control strategy for a commercial vehicle which requires significantly larger braking power than passenger cars. To maximize the energy recovery while ensuring the braking efficiency of the vehicle and its braking safety, this paper proposed a fuzzy logic strategy for regenerative braking control, and a feasibility study was conducted for an electric van. The work includes in three steps. Firstly, state variables that significantly affect regenerative braking performance, i.e., vehicle speed, battery State-of-Charge (SOC), and braking intensity, are identified based on mathematical modelling of the vehicle system dynamics in braking maneuver.
Technical Paper

Analysis of Passive Low Power Phase Change Heat Dissipation Method for Electric Vehicle Motor

2019-04-02
2019-01-1256
The electric vehicle motor is developing toward high power density, at the same time brings serious temperature rise problem, which affect the driving motor performance, efficiency, and useful life. Liquid cooling is usually used to solve the problem, but its energy consumption is large and the reliability is poor. In order to solve this problem, this paper proposes a heat dissipation method to improve the reliability and energy efficiency of the driving motor heat dissipation system. The method uses heat pipes heat transfer, and the heat pipes cold end are cooled by vehicle facing the wind. By establishing the motor temperature rise model, heat transfer model and vehicle dynamics model, this paper analyzes the maximum temperature region and reliability of the driving motor heat dissipation system, calculates and analyzes the efficiency of the driving motor under different driving conditions.
Technical Paper

Downhill Safety Assistant Driving System for Battery Electric Vehicles on Mountain Roads

2019-09-15
2019-01-2129
When driving in mountainous areas, vehicles often encounter downhill conditions. To ensure safe driving, it is necessary to control the speed of vehicles. For internal combustion engine vehicles, auxiliary brake such as engine brake can be used to alleviate the thermal load caused by the continuous braking of the friction brake. For battery electric vehicles (BEVs), regenerative braking can be used as auxiliary braking to improve brake safety. And through regenerative braking, energy can be partly converted into electrical energy and stored in accumulators (such as power batteries and supercapacitors), thus extending the mileage. However, the driver's line of sight in the mountains is limited, resulting in a certain degree of blindness in driving, so it is impossible to fully guarantee the safety and energy saving of downhill driving.
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